Carbon brushes and slip rings for mining equipment motors
Mining duty is defined by what the machines run in: dust, water, vibration and long distances from any workshop. Conveyor drives, crushers, winders, dewatering pumps and drill rigs use both wound rotor AC motors and DC machines, and the parts that wear are consumed faster here than almost anywhere else.
Because a site store may be hours from the nearest repair shop, parts have to be right on arrival. We manufacture carbon brushes with strong, low-resistance terminals, brush holders that keep pressure steady through vibration, and slip ring and commutator assemblies built to the sample so the fit is not in question when the part reaches site.
Where our parts are used in mining
- 01
Conveyor drive motors
Slip ring units and metal-graphite brushes for wound rotor drives that start loaded.
- 02
Crusher and screen motors
Brush holders with secure clamping that hold pressure under continuous vibration.
- 03
Winder and haulage machines
DC commutators and matched electro-graphite brushes for controlled, repeatable duty.
- 04
Dewatering pump motors
Carbon brushes and holders in the sizes your existing brush gear takes.
What these parts have to survive
- Constant vibration loosens brush terminals and lets brushes chatter in worn boxes
- Rock dust and water together form an abrasive slurry on the contact surfaces
- Remote sites make repeat visits impractical — the replacement has to work the first time
- Long conveyor drives start under heavy load, putting sustained current through the rotor circuit
Made to your sample
Send the worn part or a dimensioned drawing and we manufacture a replacement to the same sizes — no re-machining at your end. Manufacturing in Bulandshahr, Uttar Pradesh since 1995.
Products we supply to mining
Mining — common questions
Why do brushes wear so quickly on mining equipment?
Usually a combination of abrasive dust on the contact surface, vibration causing the brush to bounce in its box, and worn holders that no longer hold correct spring pressure. Replacing brushes alone rarely fixes it — the holder condition needs checking at the same time.
Can you make brushes with heavier terminals for vibrating machines?
Yes. Twin flexible braided copper leads and stronger fork, spade or ring terminals are standard options — we make the termination to match your sample or to your requirement.
Do you supply to remote mining sites across India?
Yes. Parts are packed in foam and dispatched across India with tracking. For remote sites we recommend ordering a full set of brushes and holders together so one delivery completes the job.